As an experienced production company, we perform the highest quality assembly of electronic products, functional testing and packaging of these products, in accordance with applicable standards (IPC-A-610D), regulations and customer requirements. Thanks to our extensive experience and our staff, we are ready to produce more or less complex, ready-made electronic products. On the production premises we have appropriate EPA (Electrostatic Protected Area) zones, in production we use materials and technologies compliant with RoHS.
Outsourcing professional assembly of devices from us can bring the customer concrete, measurable benefits, including a reduction of costs up to 50% thanks to:
- production of the product from the documentation stage to the finished product stage in one company and in one place,
- purchase of materials and components directly from producers with larger discounts resulting from the scale of our production,
- using devices supporting the assembly process,
- balancing the assembly process on the production line after prior verification of the initial state of the assembly process,
- storage of products, components and materials in our company;
- distribution on the territory of Poland, Europe and the World;
- servicing devices, elimination of personnel and social problems.
We use proven methods of production identification, analysis of qualitative data collected in the process, with the support of the SAP ERP system. Depending on the volume of production, technological capabilities resulting from the specific product design, we adjust the appropriate production methods. We use high-quality machines, tools and technological instruments, we ensure repeatability of production and minimize the frequency of product failer. We set high quality and deadline requirements for our external materials and services suppliers and we use appropriate methods to control them at the delivery stage.
Examples of solutions
Stand for independent sending of letters and parcels weighing up to 5 kg and dimensions 325 x 230 x 100 mm. Thanks to its modular and ergonomic design, it can be installed in public areas.
It is made of durable, plasma-welded structure made of stainless steel profiles and several dozen bent elements made of: chromium-nickel, aluminum and galvanized sheets, which enable equipping the station with high-class modules and electronic devices. These include the control computer, label printers, fiscal printer, scale, touch monitor and other communication and signaling components. The whole is connected by a network of several dozens of electronic beams.
In addition, used bolts, electromagnets and locks prevent hacking and interference in the operation of unauthorized persons. A durable paint coating made in powder coating technology at our company’s paint shop and used chromium-nickel sheets give an aesthetic design and ease of use.
Industrial 3D printer
Professional, industrial 3D printer. High-quality materials were used for its production. The housing and mechanical components were made of steel, aluminium and brass, using laser cutting technology and automatic and classical milling, turning and bench work. At each of the phases of the production process, control of dimensions, flatness or axiality and surface class was carried out. The electronic subassemblies were assembled and tested in accordance with strict quality standards. The printer was assembled in a specialized stand system, with particular emphasis on controlling the operation of particular module, adjusting and tuning key modules, and final functional tests.
Audio valve amplifier
A professional, valve, stereo audio amplifier. High-quality materials were used in its production.
The casing is made from chromium-nickel sheets and tube, using the technology of: laser cutting, plasma welding and proper surface grinding, welding or pressing of PEM’s for fixing electronics. The casing also contains turned and milled elements, which were made in accordance with the assumptions of the visual design.
The electronic subassemblies have been assembled and soldered manually to minimize acoustic interference. Testing and tuning was performed using professional music modules generating analogue signals. The final technical acceptance was carried out in a professional listening room on the premises of the company.
It is assembled on a cheaper one-sided PCB plate, using high quality microswitches with high reliability of switching and automatic soldering. The keys made of ABS have inscriptions made in pad printing technology, in one cycle, using a collective stamp. This technology ensures very good legibility despite small pictograms, high resistance to abrasion and the adverse effects of many cleaning agents used during operation.
Input / output module of the acoustic signal controller
Made on a single-sided PCB plates in the process of automatic assembly in THT technology, using a professional manual assembly, mechanically soldered in ROHS technology, dynamically tested in a specialized position. High-class electronic materials compliant with ROHS and from reliable suppliers were used.
A set of electronic PCB’s for analogue and digital device
Manufactured using single-sided, double-sided and multi-layered PCB plates. Installation of high-quality electronic components performed in the appropriate combination of SMD, THT assembly technology, automatic soldering and manual assembly. AOI control and functional testing, ensure high, repeatable quality, elimination of repairs during assembly of the final device and reliability during many years of operation.
LCD display module
It consists of two electronic PCB’s assembled on double-sided PCB plates using three assembly technologies: SMD, THT, manual assembly. A combination of two PCB’s with a rigid tape from several wires was used . This solution enables the use of this unit in various casings and eliminates the need for additional connectors and wire bundles.
Turned parts and subassemblies in which they are used
Made of various class, shapes and diameters of rods as in automatic or conventional turning technology. Suitable surface coatings are used: nickel plating, anodizing, tin plating and galvanizing. The example presents the use of turned elements for the construction of electromagnets and a set of retractors for which accuracy of up to a hundredth part of a millimetre as well as and high quality and durability (class) of the surface are required.
Special external electronic cables
Connections of cables with terminals are made and soldered manually in accordance with ROHS or in the technology of crimping pins on the automatic machine, based on appropriate applicators. High-class electronic materials compliant with ROHS and from reliable suppliers were used. At the end of the production process, each of the cables made is tested in accordance with its intended use.
Made of single wires prepared on a automatic machine for cutting wires. Used to connect: PCB’s, strain gauges, and other components. High quality of workmanship ensures reliable operation of devices during operation and easy servicing.